Customized Automated Vision Inspection
Automated vision inspection is a system of high-speed cameras and 3D laser scanners that uses software to compare images of a part against known defects for quality purposes. Morgan Polymer has six vision inspection systems in-house that can be customized to detect defects in even the most complex gaskets. Our customized systems offer greater flexibility, capacity, and inclusion and variety than commercially available systems. These in-house systems ensure higher-quality products and faster delivery.
Total and Repeatable Accuracy
Our automated vision inspection systems are programmed specifically for each application by our in-house experts.
Thorough and Fast
Morgan Polymer automated vision inspection systems can inspect up to six (6) pieces per second, totaling over 74 million parts per year.
World-Class Parts Per Million
Manual vision inspection has an accuracy rate of approximately 78% for detecting part defects. Morgan Polymer’s automated vision inspection systems deliver a defective rate of zero Parts Per Million.
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Why Does Morgan Polymer Seals have its Own Vision Inspection Systems?
Morgan Polymer is not the only rubber seal and gasket manufacturer that uses vision inspection systems. Manufacturers have the option to outsource automated vision inspection to a specialized third-party or to purchase a commercially available system for in-house testing. But commercial vision inspection systems have limited flexibility. Click the button below to learn more about Morgan Polymer's customized vision inspection systems.
A black-on-black seal design makes defects hard to detect with the human eye. Discover how we developed a custom automated vision inspection system using 3D lasers to inspect the T76 filterplate, which also provided flexibility for parts larger than what most commercial vision inspection systems can accommodate.
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WHY DOES VISION INSPECTION MATTER TO AUTOMOTIVE SEALS?
Automated vision inspection is a valuable tool for ensuring the quality of all kinds of seals and gaskets. In the automotive industry, seals do more than just prevent leaks. Click the button below to discover why vision inspection is essential for automotive sealing applications.